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Installing aRetrofit Emission Control Device (RECD) on a Diesel Generator (DG Set) is crucial for reducing emissions and ensuring compliance with CPCB norms. This guide walks you through installation, maintenance, and troubleshooting.
Clamp technology from Automoto RECD
Step-by-Step Installation Guide for RECD
✅ Step 1: Pre-Installation Check
Ensure the DG Set meets CPCB emission norms and is compatible with RECD.
Check fuel quality, engine condition, and exhaust system.
✅ Step 2: Mounting the RECD Unit
Attach the DPF (Diesel Particulate Filter) and SCR unit to the generator exhaust system.
Secure all connections with heat-resistant clamps.
✅ Step 3: Connecting the Control System
Connect the temperature and NOx sensors to the RECD control unit.
Integrate the urea injection system (for SCR-based RECD).
✅ Step 4: Testing & Calibration
Start and run the DG set for 30–60 minutes to ensure proper RECD functioning.
Check exhaust readings with an emission analyzer.
Real time Installed RECD from Autmoto Genset
Maintenance & Troubleshooting Guide
Issue
Cause
Solution
Clogged Filter
Excessive soot buildup
Perform manual regeneration
High Backpressure
Blocked exhaust flow
Clean or replace DPF
Sensor Failure
Damaged wiring or sensor defect
Replace faulty sensor
Conclusion
Regular maintenance and proper installation of RECD ensure long-term efficiency and compliance with CPCB regulations. For expert guidance and CPCB-approved RECD solutions, visit Automoto Genset Solutions today!
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How to Maintain Your DG Set
Benefits of Installing RECDInstallation & Maintenance Guide for RECD on Diesel Generators
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